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Bottle Filler and Capper

Bottle Filler and Capper Machine (bottle filler machine) including automatic bottle filler is commonly usage form of filling machine for filling liquid in different packaging types. Our range of filling machine can fill aqueous solution, foaming liquid, semi viscous solution products. Bottle liquid filler can fill PET, plastic, glass, aluminium, stainless steel, copper and other containers. Bottles, jars, containers & other solid packing types can be filled with Adinath bottle filling machines. The basic unit consists of base structure, stainless steel slat conveyor belt, piston pump and filling needles.

The speed of Bottle Filling Machines depends on nature of Liquids, container Diameter, container Height, container Neck Size and fill volume. Machine construction is in fully Stainless-Steel finish including machine frame structure as per cGMP guidelines. Machine with Optional Turn Tables at Infeed and Out-feed stations with individual drives to match the speed of incoming and outgoing bottles for smoother operation.

We manufacture different models suitable to fill 10ml to 1000ml fill volume and is suitable for Round, Oval, Flat or Square Bottles with maximum speed up to 120 Bottles per minute.

Exclusive Features of Bottle Filler and Capper

  • Structure body made from Stainless Steel materials.
  • Filling and capping both operations on single platform.
  • “No Bottle – No Fill” System.
  • Capping with option of screw caps or ROPP screw caps.
  • All contact parts made of stainless steel with easy removal system for Auto-Calving/Sterilization/Cleaning.
  • Diving Nozzle for Foam free filling.
  • Very High Fill Accuracy.
  • Automatic Infeed and Exit of Bottles.
  • Minimum Change Over time.
  • Unique Free Spinning Bottle Separator- No pneumatic operation.
  • Variable A.C. frequency drive for speed adjustment.
  • Digital Bottle Counter for counting production output.
  • On-line Mechanism.
  • IQ/OQ validation documents can be offered.
  • PLC system with Graphical User Interface. (optional)

Types of Bottle Filler and Capper Machines

Different types of mechanism use in bottle filler capper according to characteristics of liquid, flow property, fill volume and desired fill accuracy. We offer different types of bottle filling system based on different filling mechanisms, some of which are described as below:

  1. Mechanical operated Bottle Filling Machine
  2. Piston Pump type Bottle Filling Machine
  3. Electronic Liquid Filling Machine
  4. Servo Driven Bottle Filling Machine
  5. Gear Pump based Bottle Filling Machine
  6. Peristaltic Pump type Bottle Filling Machine
  7. Digital Liquid Filling Machine
  8. Volumetric Liquid Filling Machine
  9. Flameproof or Explosion Proof Filling Machine (ATEX certified)
  10. Screw Cap type Bottle Capping System
  11. ROPP Screw Cap type Bottle Capper Unit

Types of Bottle Filler and Capper Machines

When bottle reaches to the mechanical holder detained filling station, Bottle sensor sense the bottles and Magnetic clutch starts to rotate which is mounted on auger shaft. It fills the desired amount of powder into the bottle through auger, where rotation time is previously determined.

Duly filled bottles go upward on to the sealing station with the help of SS conveyor belt.

Technical Specification of Dry Syrup Powder Filler

Models AI-DPM 12 AI-DPM 16
Production Output Up to 80 bottles/minute Up to 120 bottles/minute
Bottle Diameter Up to 85mm Up to 85mm
Bottle Height Up to 200mm Up to 200mm
Fill Volume 5gms. To 70gms. in Single Dose with the help of change parts for different fill volume 5gms. To 70gms. in Single Dose with the help of change parts for different fill volume
Fill Accuracy ± 2% Depending upon the Powder, under the controlled level of Humidity ± 2% Depending upon the Powder, under the controlled level of Humidity.
Humidity Below 28% Rh required on machine to be arrange by customer Below 28% Rh required on machine to be arrange by customer.
Power 2.0 H.P. For Machine and 3.0 H.P. For Vacuum Pump 2.5 H.P. For Machine and 3.0 H.P. For Vacuum Pump
Overall Dimension 1700 mm (L) x 1000 mm (W) x 1800 mm approx. 2000 mm (L) x 1200 mm (W) x 1800 mm approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

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