background

Rotary Vial Washing Machine

Rotary Vial Washing Machine or rotary vial washer is specially designed vial washing machine to wash vials with minimum contact of machine parts with the vials complying cGMP standards. Machine with specially designed Gripper system holds the vials from Neck and invert the vial till the washing operation completed and again after washing release the vial on outfeed feedworm system in vertical position ensures positive wash of vials. Machine is suitable to wash 2ml to 100 ml vials with the help of change parts,

Absolute cleanliness and hygiene is paramount in pharmaceutical filling and packaging processes and this becomes of even more importance when you consider injectables filled into glass vials. Each injection vial must be absolutely sterile before it goes into the sterile filling area. Adinath, the leader in high technology pharmaceutical machinery offers a high precision vial washing machine that meets today’s high standards of sterility and hygiene.

Vial feeds through feedworm to infeed Star Wheel and specially designed Gripper hold the vial from neck and invert the vial and move it further on rotary moving system for washing process. Vials traveling in neck down position above washing needles and moves along with the Needle bar ensures maximum time for washing once the needle enter in the vial neck. Machine with Standard Six Different Washing Stations each of 6 Needle for optimum Washing and the sequence can be change as per customer’s requirement. Machine also having external wash for optimum washing of vial. We are having two different models in this machine. AVRW-120 Automatic Vial Washing Machine provided output up to 100 vials per minute whereas AVRW-240 High Speed Vial Washing Machine provided output up to 200 vials per minute. Both the vial washers (automatic vial washer and high-speed vial washer) can wash 2ml to 100ml vials. We provide extended support for vial washing machine change parts and vial washing machine validation. Our range includes Rotary Vial Washer, Multijet Vial Washing Machine, Rotary Ampoule Washer, Airjet Cleaning Machine and Rotary Ampoule Washing Machine.

Exclusive Features of Rotary Vial Washing Machine

  • Complete cGMP model.
  • Production output capacity up to 200 vials per minute.
  • All contact parts with the internal surface of Container and the wash media are made from AISI 316L Stainless Steel.
  • Non-contact parts are made from engineering plastic, AISI SS 304 materials.
  • All finishes, welding joints are processed, treated & equipment selected in accordance with cGMP standards.
  • Machine provides 3 water washes & 3 Air washes.
  • Complete flexibility with user for washing cycle.
  • 18 Jets for 6 internal washing zones.
  • 15 Cassette of Grippers each having 2 Grippers.
  • Suitable for 1ml to 10ml ampoules.
  • Washing sequence can be adjusted as per customer’s requirements.
  • 3 Pumps and 3 Tanks of 25 liters each. (Optional)
  • Each washing zone with independent circuit to avoid contamination.
  • Automatic Infeed and Exit of containers.
  • Machine is equipped with PLC system & printing facility with passwords. (Optional)
  • Container unit counter with display in the control panel
  • Machine can use as a sole machine or inline.
  • Digital speed indicator for current output
  • IQ/OQ/DQ documentation can be provided.
  • Programming and software validation as per 21 CFR Part 11 can be done on demand.


Working Principle of Rotary Vial Washing Machine

Vials feed from the Infeed turn table / tray are received on Infeed Star wheel / Feed worm then moves on Infeed starwheel. The Grippers picks up the vial from Infeed Star Wheel and invert it in neck down position over washing needles and move along with the needle bar for Washing. Vials traveling in neck down position above washing needles and moves along with the Needle bar ensures maximum time for washing once the needle enter in the vial neck. Machine having six different washing stations each of 6 needles for optimum Washing and the sequence can be adjusted as per requirements. Washer also having external wash for optimum washing of vials.

On completion of a cycle, washed vials are again inverted to neck upward position and feed to output star wheel. Washed vials received from output starwheel can be collected on Output Tray or can be pushed to tunnel. A separate pumping station (optional) gives the right quantum of water at the desired pressure. In the absent of separate pumping station, we can provide the re-circulation & siliconization system on request.


Internal Cleaning:

The AVRW is equipped with 6 internal cleaning stations and each station has 6 cleaning needles making up a total of 36 cleaning needles. Each cleaning station is supplied via a pipe connected to the cleaning media-making washing area. This not only reduces the risk of particle generation, but also simplifies maintenance and cleaning effort s while saving time


External Cleaning

The 3 external cleaning stations mounted in a stationary position above the ampoule can be easily adjusted for a specific height, angle and lateral position. Each cleaning station receives cleaning media-making through a pipe connected to the cleaning media-making washing area.


Cleaning Media Principal:

WFI, Purified water and air cleaning station are synchronized with the ampoule by reciprocating motion. Design is such that these media are put to use only when needles motion in forward direction. WFI consumption is further reduced by collecting the WFI in re-circulating water tank to be used later on in the pre-washing station.


Washing Cycle of Vial Washing Machine

  • 1 st wash            –          Recycled Water (WFI)
  • 2 nd wash          –           Compressed Air
  • 3 rd wash           –           DM Water
  • 4 th wash           –           Compressed Air
  • 5 th wash           –           Water for Injection (WFI)
  • 6 th wash           –           Compressed Air


Technical Specification of High-Speed Vial Washing Machine

Model

AVRW 120

AVRW 240

Production Output

 Up to 100 per minute

Up to 200 per minute

Vial Sizes

 2ml to 100ml

2ml to 100ml

Type of Vials

 Glass & Plastic Vials

Glass & Plastic Vials

Power Load

 4 H.P.

5.5 H.P.

Power Voltage

 440 Volts, 3 Phase 50 Hertz, 4 wire system 440 Volts, 3 Phase 50 Hertz, 4 wire system.

Optional Accessories
  • Programmable Logic Control (System) with HMI
  • Safety Cabinet with doors
  • Programmable Logic Control (System) with HMI
  • Safety Cabinet with doors
Utility
  • Air – 20 CFM
  • Water – 200 to 500 liters per hour depend upon ampoule size.
  • Air – 20 CFM
  • Water – 200 to 500 liters per hour depend upon ampoule size.

Water Tank & Pump

 3 nos. each with 25 liters Capacity & Centrifugal pump 3 nos. each with 25 liters Capacity & Centrifugal pump
Overall Dimension: 2050mm (L) X 2000mm (W) X 1210mm (H) approx.

2450mm (L) X 2000mm (W) X 1300mm (H) approx.

Net Weight

 700 kgs. approx. 900 kgs. approx.
Gross Weight 1000 kgs. approx.

1300 kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Send Inquiry

Ampoule Filling Machine of One, Two head, Four Head, Six Head and Eight head. Ampoule Filler Machine uses in Injectables which are Two Head Ampoule Filling Machine, Four Head Ampoule Filling Machine, Six Head Ampoule Filling Machine, Eight Head Ampoule Filling Machine and Lab Scale Ampoule Filling Machines. Option of Safety Cabinet/ Laminar Air Flow/ISOLATOR available as per individual requirements. Our ampoule filling machine can be categorized in below sections

  • Ampoule Filling Machine
  • Automatic Ampoule Filler
  • Automatic Ampoule Filling Machine
  • Single Head Ampoule Filling Machine
  • Four Head Ampoule Filling Machine
  • Two Head Ampoule Filling Machine
  • High Speed Ampoule Filling Machine
  • Eight Head Ampoule Filling Machine
  • Onion Skin Ampoule Filling Machine
  • Cosmetic Ampoule Filling Machine
  • Glass Ampoule Filling Machine
  • Ampoule Filling And Sealing Machine
  • Ampoule Filling & Sealing Machine

Many our different models of Ampoule Filling Machine suitable as per need of small, medium & large volume sterile injectable preparations.

Single Head Ampoule Filling & Sealing Machine having output of 1500 ampoules/hour suitable for lab scale production.

Four Head Ampoule Filling & Sealing Machine having output of 6000 ampoules/hour suitable for medium scale production.

High Speed Ampoule Filling Machine having output of 12000 ampoules/hour suitable for large scale production.

We provide integrated Ampoule Filling Line which is having Ampoule Washing, Sterilization Tunnel, High Speed Ampoule Filling Machine and Ampoule Sticker Labeling Machine. These production lines available in capacity of 200 ampoules/minute and 300 ampoules/minute production range.

Our Ampoule Filling Machine suitable for filling 1ml, 2ml, 3ml, 5ml, 10ml, 20ml, 25ml and 30ml ampoule sizes. We manufacture injectable plant machineries which includes Ampoule Vial Washing Machine, Ampoule Filling and Sealing Machine, Ampoule Filler Machine, Ampoule Inspection Machine, Ampoule  Sticker Labeling Machine.  Apart from it we manufacture Vial Liquid Filling Machine, Vial Powder Filling Machine, Injectable Powder Filling Machine, Vial Cap Sealing Machine, Vial Labelling Machine and Dry Syrup Powder Filling Machines.

Chat Now