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Vial Liquid Filler

Vial Liquid Filler (vial liquid filling machine) including vial filler machine is automatic machine for filling injectable vials. Machine having specially designed SS 316L filling pump for accurate filling. Vial filler unit consists of turntable, stainless steel slat conveyor belt, unique eccentric pre-gassing, filling and post-gassing. Highly efficient and precision built Stainless Steel 316L Syringes, non- toxic synthetic rubber tubing and easy reach compact panel.

The minimal distance between vial filling and stoppering units reduces the risk of contamination. The machines are designed for operation in a sterile area and for use under laminar flow protection. The un-scrambler itself has been redesigned to eliminate dead ends and difficult-to-clean spots. Injectable Liquid Filling Machine can fill 2ml to 250ml vials dosages. Lab/pilot scale to production scale machines available which provide production output ranging from 20 VPM to 300 VPM.

Types of Vial Filler Machines

  • Vial Liquid Filling Machine
  • Vial Powder Filling Machine
  • Four Head Vial Filling Machine
  • Eight Head Vial Filling Machine
  • Lab Scale Vial Filling Machine
  • High Speed Vial Filling Machine

Types of Filling Mechanisms

We offer below types of filling mechanisms in our vial filling machines:

  • Compact model.
  • Capacity available from 5 Liters to 5000 Liters.
  • The conical shape at both ends enables uniform mixing and easy discharge.
  • All contact parts are made out of Stainless Steel 316 / 304 / MS quality material as per requirements.
  • Two nos. of safety road will be provided at back side. (One LH side & one RH side)
  • One shaft with 3 / 4 nos. of fixed baffles provided inside the cone.
  • All moving parts with suitable covers.
  • Safety guards provided with limit switch to not start the machine when safety guards are not in proper position. (optional)
  • Control Panel having three phase indication, D.O.L. starter, digital timer & Amp. Meter. (optional)
  • The conical shape at both ends enables uniform mixing and easy discharge.
  • Worm reduction gear use for speed reduction.
  • Food grade rubber gasket will be used on both end of cone as well as in butterfly valve.
  • General structure made out of SS 304 and Polished to the matt/mirror finish (as required by you).

Working Principle of Double Cone Blender

The Double shape blenders have long two corner of product container for more rubbing and tumbler effect to the material for fast and homogenizing mixing. It can perform homogenously dry mixing of free-flowing powders, granules requiring low shearing force, Mixing and Blending of particles with rapid intermixing of particles irrespective of varying specific gravities. The material is loaded into the double cone blender drum. The double blender is tumbling the material in the container and spread out. The mixing is achieved in 5 to 15 minutes with better homogeneity.

Technical Specification of Double Cone Mixer

Model No. Gross Capacity Working Capacity Overall Dimensions (in mm) (L) x (W) x (H) approx. Discharge Height Charge Opening Power Supply
DCB-5 16 Ltrs 10 Ltrs 750x580x650 300mm 100mm 0.5 H.P.
DCB-10 35 Ltrs 20 Ltrs 1100x450x1200 300mm 100mm 0.5 H.P.
DCB-25 80 Ltrs 50 Ltrs 1200x600x300 450mm 150mm 1.0 H.P.
DCB-50 150 Ltrs 100 Ltrs 1400x800x1500 450mm 150mm 2.0 H.P.
DCB-100 300 Ltrs 200 Ltrs 1850x900x1900 450mm 200mm 2.0 H.P.
DCB-150 470 Ltrs 300 Ltrs 2000x1100x2000 450mm 200mm 5.0 H.P.
DCB-200 615 Ltrs 400 Ltrs 2100x1200x2100 450mm 200mm 6.0 H.P.
DCB-250 770 Ltrs 500 Ltrs 2200x1300x2200 450mm 200mm 7.5 H.P.
DCB-300 1000 Ltrs 600 Ltrs 2300x1400x2300 450mm 200mm 7.5 H.P.
DCB-400 1340 Ltrs 800 Ltrs 2350x1800x2350 600mm 250mm 7.5 H.P.
DCB-500 1500 Ltrs 1000 Ltrs 2400x1900x2400 800mm 250mm 10 H.P.
DCB-650 2000 Ltrs 1300 Ltrs 2800x2100x2700 800mm 250/400 mm 10 H.P.
DCB-750 2500 Ltrs 1500 Ltrs 3000x2200x2600 800mm 250/400 mm 10 H.P.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

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